Boosting 3C Manufacturing Efficiency with TOKK Linear Motors | InvoLink

Productivity Revolution: TOKK Linear Motors Power Next-Gen 3C Manufacturing

As global demand grows for smarter, faster, and more compact consumer electronics, manufacturers are racing to meet expectations for higher product quality and shorter production cycles. InvoLink’s TOKK linear motor solutions are emerging as a game-changing force across the 3C (computer, communication, and consumer electronics) industry, redefining automation performance through exceptional speed, precision, and low maintenance.

Transforming 3C Automation with Linear Motors

l Precision Assembly & Dispensing

In smartphone and laptop assembly lines, TOKK linear motors enable automatic screw-fastening systems to deliver sub-0.01mm accuracy in both positioning and depth control—eliminating common manual errors and improving efficiency. In adhesive dispensing applications (e.g., battery encapsulation, PCB bonding), real-time displacement sensing controls glue volume precisely, achieving up to 30% reduction in adhesive waste and significantly boosting yield.

l High-Speed Bonding & Optical Inspection

Screen lamination is a critical step in 3C production. Powered by linear motor modules, lamination equipment achieves ±0.002mm repeatability at speeds up to 10m/s, ensuring perfect alignment between OLED panels and cover glass—while avoiding the wear and backlash of traditional ball screw systems. In optical inspection, the high rigidity of TOKK linear motors allows camera modules to scan rapidly and stably, increasing inspection throughput by over 50%.

l Flexible Material Handling & Line Adaptability

3C products are increasingly produced in small batches and multiple variants. TOKK’s modular linear motor transport systems support rapid changeovers in under 5 minutes, reducing redeployment costs and enhancing flexibility. With payloads up to 500kg and travel ranges up to 60 meters, our heavy-duty models are ideal for complete SMT-to-packaging logistics workflows.

Technology That Delivers Measurable Results

- TLM140 Series: Used in Huawei laptop dispensing lines, achieving 120 points/minute and <0.1μL glue volume error.

- TLM65/85 Series: Supports iPhone screen bonding with ±0.002mm accuracy, increasing yield from 95% to 99.8%.

- TSLM Coreless Series: A cost-effective linear motor solution that reduces system costs by 25%, ideal for smart watch micro-assembly.

Why TOKK Linear Motors Lead the Industry

l Speed & Precision

Unlike traditional servo + screw mechanisms, TOKK linear motors offer direct-drive performance, eliminating mechanical backlash and tripling response speed. Sub-micron positioning accuracy meets the “light-load, high-throughput” needs of modern 3C lines.

l Simplified Design & Lower Cost

No reducers. No couplings. No complex transmission. This reduces machine size by up to 40% and lowers maintenance cost by 60%. Our all-in-one integration makes installation faster and space use more efficient.

l Smart & Sustainable

Built with Industry 4.0 in mind, our motors provide real-time data feedback for predictive maintenance and remote monitoring. With energy consumption cut by 20–30% and noise levels under 65dB, they also support greener, quieter factory environments.

Looking Ahead

From precision dispensing and high-speed inspection to flexible material handling and intelligent assembly, TOKK linear motors are driving a new era of manufacturing efficiency. As demands grow more complex, InvoLink continues to expand our solutions in multi-axis control, smart sensing integration, and high-performance modular platforms.

Learn more at www.involinkct.com